U of M College of Engineering Control Seminar Series

Sponsored by

Ford Motor Company, General Motors, and Whirlpool

Minimizing impacts in Electromagnetic Valve Actuators

 

Kathy Peterson

University of Michigan

Mechanical Engineering Department

 

In an effort to improve the performance of the standard internal combustion (IC) engine, electromagnetic valve actuators (EVAs) have been proposed as a solution to achieve variable valve timing (VVT).  By replacing the camshaft commonly found in most automotive engines, EVAs decouple the motion of the engine valves from the crankshaft. In doing so, they allow for VVT which research has shown can significantly improve torque, fuel economy, and emissions. Unfortunately, EVAs suffer from excessively loud impacts between their moving components that prevent them from begin commercially viable.

Application of control theory to EVAs is hindered by non-negligible electrical dynamics and nonlinearities in the magnetic subsystems. To ensure fast transition times, stiff springs are required to  increase the bandwidth of the mechanical components of the system.  To counteract the stiff springs, numerous turns are required in the magnetic coils resulting in a large inductance and thus a relatively low bandwidth electrical subsystem.  Therefore the common simplifying  assumption of current control is no longer valid.  The non-negligible electrical dynamics introduce further complications due to nonlinearities in the magnetic force and gap reluctance.  At large gaps the magnetic force is very weak and at small gaps back-EMF effects become significant resulting in poor control authority.

This presentation discusses various nonlinear control techniques used to minimize the impacts associated with the operation of EVAs.  Through a combination of Lyapunov based control and extremum seeking control the impacts are reduced from approximately 1 m/s to 0.1 m/s. To stabilize the system and account for the nonlinearities present in the dynamics, the universal stabilizing feedback proposed by E.D. Sontag is used.  A discrete extremum seeking controller is then used to exploit the repetitive nature of the system to improve performance.  As the valves open/close several thousand times per minute, the extremum seeking control uses information from previous valve events to select a control Lyapunov function on-line to minimize the impacts from one valve event to the next.

It is hoped that the control solutions presented here will find further application in other areas such as; collision avoidance in active magnetic bearings, operation of electrostatic actuators in telescopes,  fine position control of fuel injectors and drug delivery systems,  self-tuning of discrete repetitive tasks such as spark timing in IC engines, and telecommunications relays.

Friday, January 21, 2005

3:30 – 4:30 p.m.

 RM. 1500 EECS