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Introduction

Topology Synthesis

The goal of topology synthesis is to identify the optimum number and connectivity of structural elements to achieve specified motion requirements. Topology synthesis is a critical stage of the design process, due to the fact that the main performance of a compliant system is determined by its structure configuration. The topology synthesis methods we developed are briefly introduced in the Slide Show enclosed.


Dimensional Synthesis

Topology optimization provides qualitative results in that it provides a kinematically functional mechanism. It can not provide a mechanism with prescribed performance characteristics such as geometric advantage and mechanical advantage. The goal of dimensional synthesis for compliant mechanisms is to generate a detailed description of the structure's size and geometry for a given topology. Dimensional synthesis finalizes the design so that the compliant mechanism satisfies the given specifications and with optimum performance such as energy efficiency. The dimensional synthesis methods we developed are briefly introduced in the Slide Show enclosed.


Software Tools

In order to numerically implement the design theory, an optimization and analysis software based on Matlab platform has been developed. The compliant mechanism is discretized with six degree of freedom frame finite elements. The energy efficiency of the system is maximized under the reasonable physical and geometrical boundary conditions. The specification of the mechanical advantage and geometric advantage can be reached after the convergent iterations. A promising result with great efficiency can be found if the topology and initial conditions are reasonable. After the optimization process, dynamic analysis will be performed so that a full understanding for the performance of compliant mechanism can be achieved. The analyses include natural frequency and mode, static force analysis, dynamic responses, spectrum analysis, sensitivity analysis and equivalent spring characteristic analysis. Some friendly user graphical interfaces are shown in the Slide Show enclosed.




©Sridhar Kota, The University of Michigan. All images are copyright protected.